The Strength of Nonwoven: Manufacturing Export-Ready 18 KG Rice Bags for Palakkadan Unda Matta

Manis Creations
Dec 5
3 min read

Updated: 2 days ago

In the world of food exports, packaging is much more than just a container; it is the first impression, the protective shield, and a crucial factor in maintaining product integrity from the mill to the consumer's table. At Manis Creations, we specialize in creating heavy-duty packaging solutions that stand up to the rigors of global logistics.

We are proud to showcase a recent project: the manufacturing of 18 kg Nonwoven Rice Bags for a valued client in Kozhikode, specifically designed for exporting the renowned Palakkadan Unda Matta Rice.

The Challenge: Designing Packaging for 18 KGs and Export Durability

Rice, especially specialty varieties like Palakkadan Unda Matta, requires packaging that can handle significant weight without tearing, while also retaining a premium look suitable for international markets. Our client required a bag that was:

Load-Bearing: Must safely contain a full 18 kgs of rice.
Export-Grade: Capable of withstanding long-haul shipping, stacking, and handling.
Aesthetically Pleasing: Needs high-quality branding to compete on the international shelf.

Manis Creations' Solution: Precision Stitching and Robust Materials

To meet this challenge, we employed a precise combination of materials, design, and manufacturing techniques:

The Material Backbone: 135 GSM Nonwoven Fabric For a heavy-duty bag designed to hold 18 Kgs, standard materials simply won't suffice. We opted for 135 GSM Nonwoven Fabric. This increased material density provides exceptional tensile strength and tear resistance, making it the perfect choice for bulk rice packaging and agro-product export.
Optimal Size and Structural Integrity The finished bag was meticulously sized at 18" x 24". This specific dimension was calculated to hold the 18 kgs comfortably, preventing bulging and reducing stress on the seams. Furthermore, the entire structure was reinforced:
- Reinforced Stitching: The bags feature meticulous stitching both inside and outside to maximize load-bearing capacity and ensure the seams do not fail under weight. This focus on structural detail is critical for export packaging.
Premium Aesthetics: Multicolor Offset Print The visual appeal is just as vital as the strength. We utilized a multicolor offset printing technique to achieve rich, deep colours, featuring a sophisticated coffee brown colour theme. This high-definition printing ensures that the branding—the logo, product details, and farming imagery—is sharp, vibrant, and effectively conveys the premium quality of the Palakkadan Unda Matta Rice.

The Result: A Reliable and Effective Brand Carrier

This project underscores our capability as a leading Nonwoven Bag Manufacturer for the food and agricultural sectors. The resulting 18 kg rice bag is more than just a container; it is:

A Safety Measure: Protecting the product from moisture and damage during transit.
A Marketing Tool: The vibrant, detailed print acts as a silent salesperson on the shelf.
A Testament to Quality: The material and construction reassure consumers and distributors of the product's reliability.

At Manis Creations, we deliver custom packaging solutions that are engineered for your product's specific needs, whether it’s tea powder, diagnostic reports, or 18 kg bags of rice.

Are you looking for durable, export-grade, or specialized packaging for your bulk products?

Contact Manis Creations today to discuss how our expertise in 135 GSM nonwoven bags, multicolor printing, and heavy-duty stitching can elevate your brand and ensure your product reaches its destination safely.

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